Synopsis of a Paper to address Complexity

I have been invited by the Institution of Engineers, India, as a keynote speaker, for a seminar to be held in April 2015.

The synopsis of the paper follows.

Title of the paper:

Vibration Analysis as a tool to Simultaneously Improve Industrial Performance, Productivity and Profitability

Synopsis:

In industries, throughout the world, for the last fifty years or so, vibration analysis and monitoring  have been extensively used for Condition Based Maintenance (CBM). Proper application of CBM can  result in 50% reduction in downtime and 25% reduction in maintenance costs from a plant’s previous level of performance. It has now reached the desired level of technical and professional maturity to be well poised to evolve to the next stage of its evolution, i.e. IOT (Internet of Things).

However, in the meanwhile, “complexity” has also evolved to pose as a major challenge to industrial performance, productivity and profitability. Both industrial equipment and systems have grown in complexity, which is often manifested as multiple interrelated problems of machine failures, quality, performance and wastage that are difficult to address by traditional tools and techniques that are presently being used in industries.

This paper aims to highlight, through two case studies, the use of vibration analysis as one of the powerful tools to address such multiple problems in a simultaneous fashion, which solves multiple problems in one go rather than address each problem individually over a long period of time as done in the present. Present approaches to address prevalent “complexity” often turn out to be unsuccessful and frustrating for both engineers and managers. Application of vibration analysis along with appropriate understanding of design principles would help industries achieve dramatic improvement of performance, productivity and profitability with minimum interventions, time and resources as demonstrated by the cases. What is more — once such minimal changes are implemented industries continue to gain ongoing benefits for years to come. 

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